Process monitoring and fault analysis: effective measures for fault detection and rectification
Process monitoring and fault analysis are crucial tools for optimizing operational processes. By continuously monitoring processes, potential faults can be identified at an early stage so that suitable troubleshooting measures can be initiated as quickly as possible.
Process data are recorded and monitored for various reasons. They provide important information about the use of resources and energy, reveal weak points and possible failure risks, ensure and document product quality and form the basis for continuous process and product optimisation.
If the recorded process data indicate a problem or a failure, a failure analysis must be carried out to get to the bottom of the cause.
Both in the field of process monitoring and in the field of fault analysis, we have many years of experience and a high level of competence in finding solutions.
Solutions for your process monitoring and fault analysis
Combined power measurement
Synchronous acquisition of performance data and other process data
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Process and energy data acquisition
Combined collection and analysis of process and energy data
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Pressure pulse measurement and analysis
For the detection of pressure peaks in piping systems and containers
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Environmental simulation with climate chambers
For the simulation of long-term operation in product development
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Clean room monitoring
Manipulation-proof recording of all measured values according to FDA Part 11
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Monitoring in the industrial environment
Measurement technology networking of complex plants and machinery
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Sequence of Event-Recorder
Analysis of switching processes with resolution in the microsecond range
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Machine data acquisition (MDA)
Production and mobile data acquisition independent of the machine control system
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Autonomous process monitoring
Autonomous monitoring of processes and alarming in case of malfunctions
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Predictive Maintenance
Predictive maintenance through complex measured value analysis
More informationYour advantages for process monitoring and fault analysis with Delphin
- Universal inputs for current, voltage, thermocouple and RTDs-signals as well as frequencies, pulses and oscillations
- Avoidance of measurement errors through galvanic isolation between channels, interfaces and to the power supply
- Reliable data acquisition at the process and PC-independent operation through integrated data memory
- Interface diversity at all levels, both to field devices and sensors, as well as to the cloud
- Software channels for intelligent data pre-processing already in the acquisition device
- Monitoring and alarm management including SMS and e-mail transmission
- Uncomplicated measurement data visualisation with ProfiSignal and ProfiSignal 20 software
- Intuitive creation of visualisation diagrams using ready-made objects
- Creation of individual process sequence controls without programming knowledge thanks to "programming by selection"
- Individual user and access rights including password protection
- Configuration, visualisation, analysis and operation from any PC workstation and independent of location and platform with ProfiSignal 20 software
Hardware and software for your measurement and testing solution
Flexible, scalable and expandable solution for seamless data acquisition and monitoring
The Loggito device is a compact data logger system designed for the acquisition and recording of measurement data. It has a variety of analog and digital inputs to connect different sensors and signals. The device records the data with high accuracy and stores it on an internal memory or external storage media such as SD cards.
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Data acquisition and analysis
With ProfiSignal Go you can display online data from the Message and Expert hardware in diagram form. Numerous analysis functions, such as zoom, cursor, movable axes, flags, ASCII export and calculation channels, enable fast display of measured values and post-processing.
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Precisely record, autonomously store, automatically transmit and evaluate measured values.
The FPGA-based Expert Logger device is particularly powerful and enables the processing of up to 46 analog input channels, both at low and high sampling rates. Measured values can be recorded precisely, stored autonomously and transferred automatically via USB or LAN to the Internet or PC for evaluation.
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Operating and monitoring
ProfiSignal Basic combines the functions of ProfiSignal Go with operating and monitoring elements of process visualisations, e.g. digital and analogue displays, switches, buttons and signal lamps. With Basic, you can create everything from simple visualisation diagrams to complex visualisation systems.
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Modular measuring, monitoring and automation in one device.
The ProfiMessage D device is a state-of-the-art data logger system that has been specially developed for industrial data acquisition and analysis. It offers a wide range of functions such as the recording and storage of measurement data, monitoring of process parameters and alarms in the event of deviations.
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Automate and control
ProfiSignal Klicks supplements ProfiSignal Basic with functions for process automation. Structural diagrams for mapping the process as well as a script language (completely operable with the mouse) enable even the non-informatician to create complex test stand and automation applications with automatic report generation.
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State-of-the-art processor technology and extreme precision for vibration measurement.
The Expert Vibro device is a powerful vibration analysis device that has been specially developed for monitoring and analyzing machine and system conditions. It enables vibration data to be recorded and evaluated in order to detect potential problems or signs of wear at an early stage.
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Fast project planning and analysis of measurement data
With ProfiSignal 20 Go you can visualise your measurement data in just a few steps, both online and offline, in various diagram types, monitor, analyse, archive as a measurement file or export directly in the appropriate file format.
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Intelligent data recorder for synchronous recording of transient and periodic events.
The Expert Transient device enables the recording and evaluation of transient signals over a certain period of time and provides important information for the optimization of processes and systems. The device is characterized by its high accuracy, fast sampling rate and simple operation.
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Visualisation and operation
With ProfiSignal 20 Basic you can create individual diagrams using a wide range of operating and monitoring elements. Both continuous processes (e.g. production data acquisition) and discontinuous measurement tasks (e.g. test measurements) can be visualised, operated and monitored without any programming effort. You can create the operating and monitoring diagrams by assembling and configuring the prefabricated elements.
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Modular system for use as a measuring, control and monitoring device.
The ProfiMessage devices are a modular, expandable and easy-to-use system for measurement data acquisition, monitoring and automation of machines, systems or test benches. ProfiMessage can be used wherever measured values need to be recorded quickly, precisely and electrically isolated, as well as intelligently pre-processed or monitored.
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Central measurement data management
The Delphin Data Center is the solution used for the worldwide measurement networking and control of plants, machines and test stands.
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PC-supported data acquisition and test stand
The Expert Key device is a measuring and control device that can be used in various applications. It enables the acquisition and evaluation of measurement data as well as the control of processes. The device has various interfaces and can be connected to a wide range of sensors and actuators. It is often used in automation technology, mechanical engineering and research.
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Compact and flexible measurement data laboratory with precision measurement technology.
The LoggitoLab device is ideal for use in laboratory environments, research projects, quality control and other applications where precise data acquisition and analysis is required. It offers a reliable and user-friendly solution for monitoring and recording measurement data.
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Test stand for measurements with potential using an internal data memory.
The LogMessage device is a powerful data logger system designed for the reliable acquisition and recording of measurement data. It offers a variety of analog and digital inputs to connect different sensors and signals. The device records the data with high accuracy and saves it to an internal memory or external storage media.
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