Process and energy data acquisition

Combined collection and analysis of process and energy data

Energy data collection relieves energy-intensive companies

Energy data collection encompasses all measures for recording and analyzing energy consumption data in a company or household. By accurately recording energy consumption, potential savings can be identified and effective measures can be developed to increase energy efficiency. Energy data is usually recorded using smart meters or sensors that record consumption values in real time. This data is then evaluated and visualized using software solutions. Energy data logging can record not only electricity consumption, but also water, gas and heating energy consumption. By continuously recording and analyzing energy data, companies and households can reduce their energy costs and make a contribution to climate protection at the same time.

As part of the EEG regulation, it is not only particularly energy-intensive companies that decide to optimize their energy consumption. It is often necessary to record both process data and energy data simultaneously in order to identify correlations. With the scalable system from Delphin, this is exactly what is possible. The measurement technology devices can be installed decentrally on the processes and record analog values in parallel to control systems via mA interfaces. Alternatively, they can be connected via fieldbus. Meter readings are recorded via digital inputs. The ProfiMessage devices cumulate the counter pulses into time-synchronized power and work values. The data can then be clearly displayed parallel to the process values with ProfiSignal can be evaluated and printed out as reports.

Application highlights of process and energy data acquisition

  • Development of a combined energy and process measurement network
  • Stationary energy data acquisition
  • Self-sufficient and secure energy data acquisition without a PC
  • Simple analysis of the relationships between process characteristics and energy consumption
  • Monitoring consumption and performance

Practical example of process and energy data acquisition

Combined energy and process data acquisition in titanium production

The production of titanium is a particularly energy-intensive process. At the same time, a particularly high product quality must be guaranteed. Titanium is a high-purity and very expensive material. A Delphin measuring network with message devices was set up to analyze and monitor energy consumption throughout the plant. The performance data is recorded in the Delphin system via a connection to existing power measurement units. Important process parameters are recorded in parallel. In this way, the manufacturer can simultaneously document the quality of its product in the manufacturing process and monitor its energy consumption and avoid overruns during expensive electricity tariff periods.

Typical areas of application
process and energy data acquisition

  • Stationary energy data acquisition in steel and metal production
  • Permanent process and energy monitoring
    in printing and paper production
  • Recording of quality-relevant measured values and performance data
  • Acquisition of energy data in the power plant

Hardware and software for your measurement and testing solution

Compact data logger Loggito
Loggito
Combined collection and analysis of process and energy data
ProfiSignal Go
Universal measurement data acquisition Expert Logger
Expert Logger
Combined collection and analysis of process and energy data
ProfiSignal Basic
Modular measured value acquisition ProfiMessage D
ProfiMessage D
Combined collection and analysis of process and energy data
ProfiSignal Klicks
Modern vibration specialist Expert Vibro
Expert Vibro
Combined collection and analysis of process and energy data
ProfiSignal 20 Go
Combined collection and analysis of process and energy data
Expert Transient
Combined collection and analysis of process and energy data
ProfiSignal 20 Basic
Combined collection and analysis of process and energy data
ProfiMessage
Central measurement data management Delphin Date Canter
Delphin Data Center
Combined collection and analysis of process and energy data
Expert Key
Product image LoggitoLab
LoggitoLab
Combined collection and analysis of process and energy data
LogMessage 5000
Loggito

Compact data logger

Universal small-channel data logger for industrial use | Cost-effective setup of decentralized measurement networks without channel overhead | High reliability and durability thanks to industrial-grade components | Avoidance of ground loops thanks to galvanic isolation and differential inputs

To the product
Combined collection and analysis of process and energy data
ProfiSignal Go

Data acquisition and analysis

Display and monitor measurement data live | Intuitive operation and easy handling without programming knowledge | Versatile diagram and analysis functions for various measurement data | Ready for data acquisition and analysis in just a few minutes

To the product
Combined collection and analysis of process and energy data
Expert Logger

Universal data acquisition

Simultaneously record and analyze various measured variables | Flexible adaptation to different requirements | Continuous process monitoring to detect deviations | Increase plant availability and efficiency system availability and increased efficiency

To the product
Combined collection and analysis of process and energy data
ProfiSignal Basic

Operating and monitoring

Reliably record and save measurement data | Clearly display and evaluate measured values | Quickly set up and operate projects without programming effort | Ideal for individual measuring stations up to small measuring systems

To the product
Combined collection and analysis of process and energy data
ProfiMessage D

Modular data acquisition

Precise adaptation to the application thanks to various I/0 modules | Expandability possible with additional modules and slave devices | Durability thanks to the use of high-quality components and parts | Cost efficiency thanks to modularity

To the product
Combined collection and analysis of process and energy data
ProfiSignal Klicks

Automate and control

Monitor measurement data and control processes directly | Create automations simply by dragging and dropping | Suitable for complex test benches and automation tasks | Implement and adapt projects without programming knowledge

To the product
Combined collection and analysis of process and energy data
Expert Vibro

Modern vibration specialist

Precise monitoring to detect potential failures at an early stage | Cost reduction through optimization of maintenance intervals | Increased machine availability and reduction of downtimes, for more productivity and efficiency | Quality improvements through data analysis and optimization of processes

To the product
Combined collection and analysis of process and energy data
ProfiSignal 20 Go

Data acquisition and saving

Display and monitor signals and processes in real time | Easy handling with no training required | Access to measurement data from PC, tablet or smartphone | Ready for many measurement and analysis tasks in just a few minutes

To the product
Combined collection and analysis of process and energy data
Expert Transient

Synchronous fault specialist

Recording and evaluation of transient signals over a certain period of time | Autonomous operation with long-term memory | Low energy consumption ensures cost-effective operation

To the product
Combined collection and analysis of process and energy data
ProfiSignal 20 Basic

Visualisation and operation

Easily create your own visualizations for measurement data | Conveniently evaluate and log measurement and process data | Intuitive interface for efficient work without programming knowledge | Ideal for individual measuring stations through to complex monitoring solutions

To the product
Combined collection and analysis of process and energy data
ProfiMessage

Modular measurement and control technology

Adapts modularly to measurement and automation tasks | Regulates and controls processes directly - without additional hardware | Maintenance-free continuous operation in industry and laboratories | Seamless integration into existing systems and networks

To the product
Combined collection and analysis of process and energy data
Delphin Data Center

Central measurement data management

Central storage of operating, maintenance and process data | Cross-site real-time monitoring of machine and process statuses | Modular structure makes it easy to adapt to growing plant and process environments

To the product
Combined collection and analysis of process and energy data
Expert Key

PC-supported data acquisition

Plug-and-play for fast measurement data acquisition directly on the PC | Acquires analog and digital signals with high resolution and speed | Ideal for laboratory, test bench and mobile applications | Easy measurement and analysis with measurement software and other applications

To the product
Combined collection and analysis of process and energy data
LoggitoLab

Mobile measurement data laboratory

Easy and space-saving laboratory measurements | Plug-and-play - ready for immediate use without complex set-up | High-resolution acquisition of measurement signals for laboratory and training | Intuitive operation, simple visualization and analysis with measurement technology software

To the product
Combined collection and analysis of process and energy data
LogMessage 5000

Test stand for measurements with potential using an internal data memory.

The LogMessage device is a powerful data logger system designed for the reliable acquisition and recording of measurement data. It offers a variety of analog and digital inputs to connect different sensors and signals. The device records the data with high accuracy and saves it to an internal memory or external storage media.

To the product
Combined collection and analysis of process and energy data