Measurement technology solutions for component test benches - making reliability and quality measurable
Component test benches are essential for quality assurance in industrial production. Testing individual components is essential in view of increasing product liability requirements and customer expectations in terms of reliability and durability. Only those who detect faults at an early stage and establish testable standards can avoid expensive complaints and recalls. Delphin offers high-performance measurement technology solutions for the precise recording, automation and analysis of measurement data in component test benches - for greater transparency, safety and efficiency along the entire value chain.
What advantages does the solution for a component test bench with Delphin offer you?
- Reduced complaint costs through early detection of weak points and deviations
- Fast test start thanks to intuitive configuration - without complex programming or specialist knowledge.
- Improved product quality through precise measurement of pressure, temperature, current, voltage and much more.
- Maximum flexibility thanks to universal inputs for a wide range of sensor and signal types - ideal for changing test requirements.
- Time savings and process reliability through automated data acquisition, visualization and logging.
- Seamless integration into existing IT and test bench structures thanks to network capability, SQL/ODBC interfaces and Office compatibility.
- Scalable solutions for all industries - from the individual test station to series testing in production.
With component test benches, manufacturers can ensure that their products meet the required quality standards and function faultlessly. Typical areas of application are
- Contact resistance measurement on switches, relays, contactors
- Bounce tests on relays
- Closing time measurement of valves on steam turbines
- EMC tests on flow and volumetric flow meters
- Testing of luminaire components such as starter, socket, lamp
- Quality assurance of temperature controllers for hobs
- Testing of refrigeration compressors for refrigerated cabinets
- Standard-compliant testing of tank systems and components
Practical example of a component test stand
Independent testing of components for heating systems
A renowned manufacturer of fittings, valves and other system components for modern heating systems uses autonomous measuring and automation systems in its quality assurance and product development. The focus here is on the modular ProfiMessage devices and the powerful ProfiSignal software solution, which together enable a consistent, flexible and scalable testing environment.
The systems used perform fully automated testing tasks without additional control computers or manual intervention. Typical physical variables to be recorded include temperatures, flow rates and pressures, which are recorded and processed in real time and displayed directly scaled in the respective physical unit. The parameterization of the test sequences and the execution of defined test sequences is carried out completely autonomously by the ProfiMessage devices.
All recorded measurement data is then automatically archived on a central server. Thanks to the connection via existing terminal server infrastructures, authorized specialists can access the measurement data and the graphical evaluations of the data from any location and on any device. ProfiSignal software access. This enables both a quick assessment of individual test results and a long-term analysis to optimize development and production processes.
The solution not only offers the company a high level of reliability and process security, but also a significant increase in efficiency thanks to the elimination of manual inspection processes and optimized data availability across the entire network.