Predictive Maintenance

Predictive maintenance through complex measured value analysis

Maintenance becomes predictive maintenance

Predictive maintenance is a new and important trend. Predictive maintenance is a technique in which data analysis and machine learning are used to predict the condition of machines or systems and identify maintenance requirements at an early stage. Predictive maintenance helps to avoid breakdowns and unforeseen downtime by enabling maintenance measures to be planned in good time and targeted repairs to be carried out. By monitoring sensor data and other relevant information, patterns and deviations can be detected to identify potential problems or wear and tear in good time. This enables companies to reduce costs for unplanned downtime and improve the efficiency of their systems.

In conjunction with continuous system monitoring (Condition Monitoring), which provides a prediction of wear and tear and the condition of the system, enables predictive, plannable maintenance. This allows faults to be detected at an early stage, system availability to be increased and maintenance costs to be reduced.

Continuous machine monitoring is already a routine requirement for system manufacturers and operators. For this purpose, sensor data is continuously recorded, stored in an intelligent database system and evaluated in real time. Older generations of systems with a wide variety of interfaces can also be retrofitted and connected to powerful data loggers such as the Expert Logger connect.

Using experience from continuous system monitoring

  • Vibration monitoring: Gearboxes, bearings and shafts, e.g. in generators and turbines, are systematically monitored and alarms are automatically triggered. Shaft vibration analysis can also be used to monitor rotating shafts with plain bearings. With a frequency analysis of even very large amounts of data Expert Vibro devices The new technology enables us to determine the causes of unusual vibration phenomena.
     
  • Process high-resolution long-term data online: Due to the long-term monitoring of vibration and process data, very large amounts of data must be recorded, stored and immediately evaluated online. Intelligent data acquisition devices with software channels (virtual channels) enable the creation and evaluation of high-resolution frequency spectra (FFT), which can provide important information about the system status.
     
  • Connect vibration and process data: Thanks to data acquisition with 24-bit resolution and sampling rates of up to 50 kHz per channel, Delphin systems are able to record and intelligently evaluate vibration and process measurement values such as temperature data in one system in a time-synchronized manner. This enables faster and more reliable diagnostics.
     
  • Connection to the control technology: Interfaces such as PROFIBUS, Modbus TCP or OPC UA are available for data exchange. The system monitoring can be integrated into the existing process control technology on request.

Step-by-step expansion to predictive maintenance

  • Analyze complex relationships: For predictive maintenance, very complex connections must be analyzed in large amounts of data. Specific algorithms must reliably recognize correlations and patterns. This requires in-depth application knowledge and extensive measurement technology expertise.
     
  • Extend condition monitoring: A system monitoring system that has already been introduced can be gradually expanded into predictive maintenance. As a first step, pre-engineering by Delphin provides an assessment of the evaluation options and serves as the basis for the required application development, which Delphin also supplies from a single source.

Hardware and software for your measurement and testing solution

predictive maintenance through complex measured value analysis
Loggito
predictive maintenance through complex measured value analysis
ProfiSignal Go
predictive maintenance through complex measured value analysis
Expert Logger
predictive maintenance through complex measured value analysis
ProfiSignal Basic
predictive maintenance through complex measured value analysis
ProfiMessage D
predictive maintenance through complex measured value analysis
ProfiSignal Klicks
predictive maintenance through complex measured value analysis
Expert Vibro
predictive maintenance through complex measured value analysis
ProfiSignal 20 Go
predictive maintenance through complex measured value analysis
Expert Transient
predictive maintenance through complex measured value analysis
ProfiSignal 20 Basic
predictive maintenance through complex measured value analysis
ProfiMessage
predictive maintenance through complex measured value analysis
Delphin Data Center
predictive maintenance through complex measured value analysis
Expert Key
predictive maintenance through complex measured value analysis
LoggitoLab
predictive maintenance through complex measured value analysis
LogMessage 5000
Loggito

Flexible, scalable and expandable solution for seamless data acquisition and monitoring

The Loggito device is a compact data logger system designed for the acquisition and recording of measurement data. It has a variety of analog and digital inputs to connect different sensors and signals. The device records the data with high accuracy and stores it on an internal memory or external storage media such as SD cards.

To the product
predictive maintenance through complex measured value analysis
ProfiSignal Go

Data acquisition and analysis

With ProfiSignal Go you can display online data from the Message and Expert hardware in diagram form. Numerous analysis functions, such as zoom, cursor, movable axes, flags, ASCII export and calculation channels, enable fast display of measured values and post-processing.

To the product
predictive maintenance through complex measured value analysis
Expert Logger

Precisely record, autonomously store, automatically transmit and evaluate measured values.

The FPGA-based Expert Logger device is particularly powerful and enables the processing of up to 46 analog input channels, both at low and high sampling rates. Measured values can be recorded precisely, stored autonomously and transferred automatically via USB or LAN to the Internet or PC for evaluation.

To the product
predictive maintenance through complex measured value analysis
ProfiSignal Basic

Operating and monitoring

ProfiSignal Basic combines the functions of ProfiSignal Go with operating and monitoring elements of process visualisations, e.g. digital and analogue displays, switches, buttons and signal lamps. With Basic, you can create everything from simple visualisation diagrams to complex visualisation systems.

To the product
predictive maintenance through complex measured value analysis
ProfiMessage D

Modular measuring, monitoring and automation in one device.

The ProfiMessage D device is a state-of-the-art data logger system that has been specially developed for industrial data acquisition and analysis. It offers a wide range of functions such as the recording and storage of measurement data, monitoring of process parameters and alarms in the event of deviations.

To the product
predictive maintenance through complex measured value analysis
ProfiSignal Klicks

Automate and control

ProfiSignal Klicks supplements ProfiSignal Basic with functions for process automation. Structural diagrams for mapping the process as well as a script language (completely operable with the mouse) enable even the non-informatician to create complex test stand and automation applications with automatic report generation.

To the product
predictive maintenance through complex measured value analysis
Expert Vibro

State-of-the-art processor technology and extreme precision for vibration measurement.

The Expert Vibro device is a powerful vibration analysis device that has been specially developed for monitoring and analyzing machine and system conditions. It enables vibration data to be recorded and evaluated in order to detect potential problems or signs of wear at an early stage.

To the product
predictive maintenance through complex measured value analysis
ProfiSignal 20 Go

Fast project planning and analysis of measurement data

With ProfiSignal 20 Go you can visualise your measurement data in just a few steps, both online and offline, in various diagram types, monitor, analyse, archive as a measurement file or export directly in the appropriate file format.

To the product
predictive maintenance through complex measured value analysis
Expert Transient

Intelligent data recorder for synchronous recording of transient and periodic events.

The Expert Transient device enables the recording and evaluation of transient signals over a certain period of time and provides important information for the optimization of processes and systems. The device is characterized by its high accuracy, fast sampling rate and simple operation.

To the product
predictive maintenance through complex measured value analysis
ProfiSignal 20 Basic

Visualisation and operation

With ProfiSignal 20 Basic you can create individual diagrams using a wide range of operating and monitoring elements. Both continuous processes (e.g. production data acquisition) and discontinuous measurement tasks (e.g. test measurements) can be visualised, operated and monitored without any programming effort. You can create the operating and monitoring diagrams by assembling and configuring the prefabricated elements.

To the product
predictive maintenance through complex measured value analysis
ProfiMessage

Modular system for use as a measuring, control and monitoring device.

The ProfiMessage devices are a modular, expandable and easy-to-use system for measurement data acquisition, monitoring and automation of machines, systems or test benches. ProfiMessage can be used wherever measured values need to be recorded quickly, precisely and electrically isolated, as well as intelligently pre-processed or monitored.

To the product
predictive maintenance through complex measured value analysis
Delphin Data Center

Central measurement data management

The Delphin Data Center is the solution used for the worldwide measurement networking and control of plants, machines and test stands.

To the product
predictive maintenance through complex measured value analysis
Expert Key

PC-supported data acquisition and test stand

The Expert Key device is a measuring and control device that can be used in various applications. It enables the acquisition and evaluation of measurement data as well as the control of processes. The device has various interfaces and can be connected to a wide range of sensors and actuators. It is often used in automation technology, mechanical engineering and research.

To the product
predictive maintenance through complex measured value analysis
LoggitoLab

Compact and flexible measurement data laboratory with precision measurement technology.

The LoggitoLab device is ideal for use in laboratory environments, research projects, quality control and other applications where precise data acquisition and analysis is required. It offers a reliable and user-friendly solution for monitoring and recording measurement data.

To the product
predictive maintenance through complex measured value analysis
LogMessage 5000

Test stand for measurements with potential using an internal data memory.

The LogMessage device is a powerful data logger system designed for the reliable acquisition and recording of measurement data. It offers a variety of analog and digital inputs to connect different sensors and signals. The device records the data with high accuracy and saves it to an internal memory or external storage media.

To the product
predictive maintenance through complex measured value analysis